Scaffold with gradually changing porosity creates better mechanical conditions for bone healing than with uniform structure.(In a medical context, a scaffold is a 3D porous structure made from biomaterials that acts as a temporary support).
The Functionally Graded (FG) scaffold is a scaffold where the porosity, stiffness, or composition varies smoothly across its volume to better match how natural bone behaves.
Scaffolds with increasing porosity (more holes) toward the metal plate transferred stress better, The improvements were strongest for titanium Ti-6Al-4V material. The more gradual the porosity change, the better the mechanical distribution inside the scaffold.
The authors used Finite Element Analysis (FEA).
To control porosity, they create a third order polynomial relation between strut thickness (S) (thickness of the bars of the lattice) and porosity(n).
This relationship was used to design scaffolds with precise porosity gradients.
They measured octahedral shear strain (ε_oct) : this measure combines tension, compression, and shear effects into one value.
Uniform scaffolds with 50% porosity exhibited relatively low octahedral shear strain values, particularly adjacent to the fixation plate, indicating regions of stress shielding while Functionally Graded scaffolds show progressively higher strain levels and more extensive strain distribution within the scaffold.
Source: https://arxiv.org/pdf/2510.27367